Drone / UAV Solutions

Unmanned Aerial Vehicles 

Our experience in designing and producing advanced composite structures makes us the ideal partner in developing and producing Unmanned Aerial Vehicles and Drones. Initially, HCC was involved as a designer, builder, and producer of custom components for the Canadian F3A Precision Aerobatics Team. More recently, HCC has been involved with Research and Development organizations currently developing proof-of-concept drones for major aerospace companies. 

HCC provides consulting services to design and engineering teams regarding component materials, design, and fabrication. With purpose-built tooling, HCC also manufactures components and assembles the UAVs. Our experience with the Aerospace Industry and Quality Management System places us in a perfect position to move with the Drone industry as it develops.

 

 

Watch this video from the UVic Center for Aerospace Research to see what we can do:

Processes & Capabilities

N

Extensive knowledge of composites, plastic & carbon fibre

N

Paint shop

  • Prime
  • Top-coat
N

Product and Tooling Design

  • 3D scanning
  • Reverse engineering
  • 2D and solid modeling
  • Prototyping
N

Composite manufacturing

  • Wet Layup
  • Resin Infusion
  • Pre-Preg
  • Carbon Fibre
  • Carbon Cutting
  • Kevlar and other aramid material
  • Rigid Urethane Core
  • Honeycomb Core
  • Balsa Core
N

Tool Manufacturing

  • High and room temperature moulds
  • Thermoforming moulds
  • Assembly fixtures
  • Trimming and drilling fixtures
  • Low-cost limited use tooling
  • Prolonged use durable production tooling
  • Open moulds
  • Closed moulds
N

Quality Management System

  • Full material and process traceability
N

Thermoforming

  • Kydex, and other thermoplastic polyvinyl
  • Polycarbonate
  • Acrylic
  • PETG
  • ABS
  • Polyester
  • Polystyrene
  • Most other plastic
N

Vacuum Forming

N

Embrittlement Processes

N

High temp composite repair

N

Temperature Controlled Curing

N

CNC

  • 3-axis
  • 5-axis
  • Machining of all non-ferrous materials such as wood, aluminum, acrylic, tooling boards, honeycomb, phenolic and all-foam core materials
N

Final assembly

  • Limited run and batch runs