Manufacturing Solutions

Precision & Creativity

HCC has been an OEM manufacturer to the aerospace industry for over 20 years and has serviced many other industries along the way.

Expert in light-weight structures and forms such as thermoplastics, thermoset plastic, advance and industrial composite, we can advise on suitable materials for your product.

We are small enough to provide individualized customer service and can react to changes quickly. We are also experienced enough to be a crucial part of your supply chain. Governed by our Quality Management System, we have complete material and process traceability, ensuring product quality and consistency.

Processes & Capabilities

N

Extensive knowledge of composites, plastic & carbon fibre

N

Paint shop

  • Prime
  • Top-coat
N

Product and Tooling Design

  • 3D scanning
  • Reverse engineering
  • 2D and solid modeling
  • Prototyping
N

Composite manufacturing

  • Wet Layup
  • Resin Infusion
  • Pre-Preg
  • Carbon Fibre
  • Carbon Cutting
  • Kevlar and other aramid material
  • Rigid Urethane Core
  • Honeycomb Core
  • Balsa Core
N

Tool Manufacturing

  • High and room temperature moulds
  • Thermoforming moulds
  • Assembly fixtures
  • Trimming and drilling fixtures
  • Low-cost limited use tooling
  • Prolonged use durable production tooling
  • Open moulds
  • Closed moulds
N

Quality Management System

  • Full material and process traceability
N

Thermoforming

  • Kydex, and other thermoplastic polyvinyl
  • Polycarbonate
  • Acrylic
  • PETG
  • ABS
  • Polyester
  • Polystyrene
  • Most other plastic
N

Vacuum Forming

N

Embrittlement Processes

N

High temp composite repair

N

Temperature Controlled Curing

N

CNC

  • 3-axis
  • 5-axis
  • Machining of all non-ferrous materials such as wood, aluminum, acrylic, tooling boards, honeycomb, phenolic and all-foam core materials
N

Final assembly

  • Limited run and batch runs